Stripping Kapton Insulated Wire

Photo courtesy labinal whether it s a single engine airplane a military helicopter or a commercial jetliner it s hard to get airborne without lots of electrical wiring.

Stripping kapton insulated wire.

Wires and cables can function as simple discrete jumpers on circuit boards or woven into intricate harnesses that snake through a vehicle functioning as the nervous system for the routing of command. The report containing vast amounts of data is still available on the faa s website. In the process a grooved knife edge is used to cut the insulation jacket down to the conductor. When we talk of general laser wire stripping we mean extruded and tape wrapped insulations and not dipped enamel insulations or shield cutting.

This tutorial describes several different methods for removing the enamel insulation from magnet wire which is commonly used to make solenoids and electro. Wire conductors are available in many forms ranging from single solid insulated conductors to highly integrated multiple conductor cables. On april 3 2017 interconnect informed the reader about the advantages of kapton wire today we will present information about the disadvantages of kapton insulated wire. Laser stripped aerospace wire o d.

Sure there is the easy solder magnet wire with the insulation that turns to flux but for one reason or another you will eventually end up getting. Wire preparation mechanical stripping. The aerospace industry is notorious for some of the most challenging. Mechanical stripping is an inexpensive easy method of stripping most commonly used insulation materials and is the preferred methos for manually stripping film insulations such as kapton.

If you re like me you ve been searching for a better way to get the insulation off of magnet wire. For these types of applications carbon dioxide laser technology is used to vaporize or melt away the plastic insulation from the conductor or shield. When accelerated aging is performed this usually means that the stressors. Best way to strip magnet wire.

These scissors are tested to 1 000 volts to meet iec 60900 and astm f1505. Of the examined stresses several test conditions were examined to accelerate the aging of the samples. Kapton insulated wire was one of the wire types investigated in this effort. Wire bundles in aircraft are subject to a wide variety of altitude humidity and vibration extremes.

For wire cutting and stripping insulated handles protect against shock from accidental contact with live electrical circuits.